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Bosch Engineering
Off-highway: Our portfolio

Construction machinery

We provide surround sensing hardware, hardware for electrification, and software components – either off-the-shelf or tailored to your requirements. We also support you on the path to series production with our engineering services.

Sensor components

With our sensor system portfolio, you can operate your construction machinery both safely and efficiently. We will provide you with the ideal solution – be it radar, ultrasound, or cameras.

With our sensors for off-highway applications, we offer robust, powerful, and cost-effective solutions for higher safety in the construction machinery market. We adapt automotive components that are proved and tested in large-volume production to the specific requirements of the off-highway market. As a result, robust premium components offering high performance levels are available to you even for small-batch production quantities.

Overview of sensor components for construction machinery, including ultrasonic, radar sensors and camera systems

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Our products at a glance:

Radar systems

  • The advantage of radar technology over other sensor concepts such as LiDAR is its impressive resistance to adverse weather and environmental influences such as rain, fog, or dust.
  • With our off-highway premium radar system, we offer a premium component with high performance from our automotive portfolio, adapted to the needs of the construction machinery market.
  • The high-resolution radar produces a point cloud with a resolution that is ten times higher than earlier system generations. As a result, objects that are positioned very close together in the detection area (x, y, and z coordinates) can be distinguished with even greater accuracy. 

Ultrasonic sensors

  • Our ultrasonic systems for construction machinery cover a wide detection range (up to 360° panoramic view) with up to twelve ultrasonic sensors.
  • Depending on the configuration, the sensors measure only the distance or also offer object localization.
  • The safety function with performance level D according to ISO 13849 includes the distances recorded by the sensors using direct echoes. 

Multicamera system retrofit – complete package for quick and simple commissioning

  • The system comprises four compact near-range cameras (including control unit), a universal wiring harness, a 10-inch touch display, and a set of camera mounts. 

The complete package includes everything needed for quick and simple installation, regardless of the vehicle make, model, or year of manufacture

Multicamera system 

  • Our camera system with 360° field of view for a better near field monitoring 

Camera heads 

  • Mono cameras with 2- and 3-megapixel resolution for integrators and OEMs
  • State-of-the-art FPD and GMSL interface 

Mobile electronics bundle

Collision avoidance on construction sites: thanks to the variable configuration of the ultrasonic sensors, different applications can be implemented to reduce accident risks.

Radar-based distance measurement: for example, to enable parallel guidance even in challenging environmental conditions.

Visual camera-based support: for example, for work processes or blind spot monitoring on large machines with poor visibility.

White paper
On the road to the fully automated construction machine of tomorrow

General purpose radar off-highway
Sensor system for flexible function development

Radar off-highway
Sensor system for object recognition

Radar off-highway premium
A robust premium component with high performance

Ultrasonic sensor system off-highway entry 12V
The entry-level variant

Ultrasonic sensor system off-highway entry
Object recognition in a robust housing 

Ultrasonic sensor system off-highway premium safe
For object localization

Off-highway multicamera system
For a better surround view

  • Robust sensors and reliable data
  • Simple and time-saving configuration for individual applications
  • Sensor systems for safety applications according to machinery directive
  • Access to in-depth Bosch expertise
  • Series-production experience in the construction sector

Electrification components

Our range of electric drives and supplementary components for electrification allows your construction machines to operate with zero local emissions. Be it motors and inverters, control units, or transmissions: we will provide you with the ideal solution.

With our electric motors for off-highway applications, we offer compact, powerful, and cost-effective solutions for the electrification of traction drives in construction machinery. We adapt automotive components that are tried and tested in large-volume production to the specific requirements of the off-highway market. As a result, high power densities and product maturity levels are available to you even for small-batch production quantities.

Overview of components for the electrification of construction machinery, including electric motors, transmission, EDCU, and inverters

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Our compact and powerful electric motors for construction machinery are available in two power ratings of 90 kW and 140 kW. The motors feature a special design that is characterized by its high power density and exceptional efficiency. Combined with inverters and transmissions we provide you with a high-performance system solution from a single source. The inverter with integrated DC/DC converter serves as a tailored control system for the Bosch electric motors in mobile machinery. The systems are easily configured for rapid adaptation to different applications.

Our products at a glance:

Electric motor SMG180 OHW
For emission-free driving and precise working in off-highway applications

Electric motor SMG220 OHW
For emission-free driving and precise working in off-highway applications

Power electronics INVCON 3.3 OHW
Control unit with integrated DC/DC converter for electric drives

Transmission EDT180
High-speed transmission for the electric motor SMG180 OHW

EDCU control unit
Solution for controlling mobile machinery

Transmission units
Transmissions from Bosch Rexroth, such as the eGFZ9125, complete our portfolio for electric vehicles

  • Easy and time-saving implementation of electrification strategies
  • Modular solution comprising electric motors, power electronics, and powertrains
  • Compact applications for restricted installation spaces

Assistance systems

Our surround sensing systems make construction machinery safer and more efficient. With our combination of software and sensors, we can create higher-quality driver assistance functions.

To optimize work processes, the construction industry already makes use of different sensor technologies, for example, to detect obstacles and warn operating personnel of potential collisions or overhead power lines. Regardless of whether ultrasonic sensors, radar, or cameras are the best technology for your requirements: we can consult you on the ideal and most cost-effective solution for your individual application. We will support you on the path to series production with our in-depth technical expertise and vast experience of project implementation.

To optimize work processes, the construction industry already makes use of different sensor technologies, for example, to detect obstacles and warn operating personnel of potential collisions or overhead power lines.

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Our core competence is the application-specific use of sensors for your machinery.

At your request, we can also advise and support you in the following areas:

  • Selection of suitable components for your application
  • System design and E/E architecture
  • Selection of the best installation position to maximize the detection range and probability of detection
  • Application-specific sensor parameterization and data filtering, e.g., solutions with ultrasonic and radar sensors
  • Testing, data analysis, and data interpretation during the sensor evaluation phase
  • Prototyping
  • Commissioning and initial testing
  • Development and implementation of customer functionality including support with the start of series production
  • Product-specific hands-on training in sensor systems

Our products at a glance:

  • Radar sensors
    Our robust sensor technologyfor off-highway vehicles
  • Ultrasonic sensor systems
    Our innovative near-range sensors for mobile machinery
  • Multicamera system
    Our system with a 360°field of view and configurable fields of view for monitoring the near range
  • Smart robotics functions
    Our sophisticated, universal software for localization, mapping, obstacle detection, and navigation
  • Mobile electronics bundle
    The automation software and hardware from Bosch can be seamlessly integrated into the BODAS (Bosch Rexroth digital application solutions) digital ecosystem

Collision avoidance on construction sites: thanks to the variable configuration of the ultrasonic sensors, different applications can be implemented to reduce the risk of accidents.

Radar-based distance measurement: for example, to enable parallel guidance even in challenging environmental conditions.

Visual camera-based support: for example, for work processes or blind spot monitoring on large machines with poor visibility.

White paper
On the road to the fully automated construction machine of tomorrow

General purpose radar off-highway
Sensor system for flexible function development

Radar off-highway
Sensor system for object recognition

Radar off-highway premium
A robust premium component with high performance

Ultrasonic sensor system off-highway entry 12V
The entry-level variant

Ultrasonic sensor system off-highway entry
Object recognition in a robust housing 

Ultrasonic sensor system off-highway premium safe
For object localization

Off-highway multicamera system
For a better surround view

  • Robust sensors and reliable data
  • Simple and time-saving configuration for individual applications
  • Sensor systems for safety applications according to machinery directive
  • Access to in-depth Bosch expertise
  • Volume-production experience in the construction sector

Automation

Our surround sensing systems enhance the safety and efficiency of construction machinery and serve as the basis for automated work functions. With our combination of software and sensors, we can create higher-quality automation functions.

For partially or fully automated travel and work processes, the construction industry already makes use of different sensor technologies. They support machines in completing the processes with the desired quality and responding to accident risks in the correct manner. In close cooperation with the division for highly automated driving and the Group research department of Bosch, we provide you with the latest technologies along with in-depth software expertise for your automation applications based on radar, ultrasonic, and camera sensors. Along with our hardware expertise, we can call upon decades of experience when it comes to implementing even the most complex automation projects.

Our surround sensing systems enhance the safety and efficiency of construction machinery and serve as the basis for automated work functions. With our combination of software and sensors, we can create higher-quality automation functions.

Find out more

We use our sensors and software modules in a targeted manner to implement your specific automation task. With our combination of software and sensors, we can create higher-quality automation functions.

At your request, we can also offer support with the following:

  • Selection of suitable components for your application, even manufacturer-independent
  • Commissioning
  • Application-specific software function development with the aid of software-in-the-loop and hardware-in-the-loop as well as FOSS and ROS 2 integration
  • System design and integration including safety concept, system architecture, and security
  • Application-specific sensor parameterization and data filtering, e.g., for the safe design of sensor systems
  • Additional software modules for navigation, obstacle detection, and localization
  • Development and implementation of your specific functionality including support with the start of volume production
  • Use of the Bosch Engineering 5G campus network

Our products at a glance:

  • Radar sensors
    Our robust sensor technologyfor off-highway vehicles
  • Ultrasonic sensor systems
    Our innovative near-range sensors for mobile machinery
  • Multicamera system
    Our system with a 360°field of view and configurable fields of view for monitoring the near range
  • Smart robotics functions
    Our sophisticated, universal software for localization, mapping, obstacle detection, and navigation
  • Mobile electronics bundle
    The automation software and hardware from Bosch can be seamlessly integrated into the BODAS (Bosch Rexroth digital application solutions) digital ecosystem

Automated work processes: we provide technology-independent advice on optimal automation strategies. One example of a previously implemented application is the automated work process of a bulldozer.

Camera-based technologies: for remote monitoring, also available as a retrofit solution.

Safe system design for automation tasks: with our safety-certified ultrasonic and radar components.

Integration of software modules into customer-specific automation processes: for example, optimized outdoor navigation.

White paper
On the road to the fully automated construction machine of tomorrow

General purpose radar off-highway
Sensor system for flexible function development

Radar off-highway
Sensor system for object recognition

Radar off-highway premium
A robust premium component with high performance

Ultrasonic sensor system off-highway entry 12V
The entry-level variant

Ultrasonic sensor system off-highway entry
Object recognition in a robust housing 

Ultrasonic sensor system off-highway premium safe
For object localization

Off-highway multicamera system
For a better surround view

  • Robust sensors and reliable data
  • Software modules and consulting for system integration
  • Sensor systems for safety applications and automation functions
  • Access to expert knowledge from Bosch
  • Access to the latest algorithms thanks to our close connection with highly automated driving applications in the automotive sector

Electric drive concepts

Alternative drive concepts in construction machinery are increasingly in demand. We offer innovative electrification hardware and software components, which are available to you either off-the-shelf or can be customized to suit your specific application.

Electrification in the construction industry is currently focused on vehicles such as wheel loaders and mini excavators with short operating periods and extended downtimes. Particularly in urban areas, there is a need for solutions that help to reduce emissions and noise. Our range of electric drives and supplementary components for electrification allows your off-highway vehicles to operate locally with zero emissions. We can also support you on the path to series production with tailored engineering services.

Vehicle electrification concepts for off-highway applications

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With electric motors for off-highway applications, we offer compact and powerful solutions for the electrification of traction drives and work functions.

We adapt automotive components that are tried and tested in large-volume production to the specific requirements of the construction machinery sector. As a result, high power densities and impressive product maturity levels are available even for small-batch production quantities.

At your request, we can also offer support with:

  • Development of control software
  • System design and system integration
  • Selection of components for your application
  • Prototyping
  • Commissioning, for example, of inverters
  • Guided hands-on training in inverter commissioning, for example, parameterization

Our products at a glance:

Electric motor SMG180 OHW
For emission-free driving and precise working in off-highway applications

Electric motor SMG220 OHW
For emission-free driving and precise working in off-highway applications

Power electronics INVCON 3.3 OHW
Control unit with integrated DC/DC converter for electric drives

Transmission EDT180
High-speed transmission for the electric motor SMG180 OHW

EDCU control unit
Solution for controlling mobile machinery

Transmission units
Transmissions from Bosch Rexroth, such as the eGFZ9125, complete our portfolio for electric vehicles

  • Easy and time-saving implementation of electrification strategies
  • Modular solution comprising electric motors, power electronics, and powertrains
  • Compact applications for restricted installation spaces
Contact

Your contact

Do you have any questions? Feel free to contact our expert.

Richard Buck, Senior Sales Manager